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Orbital Service Handbook

11. External components - 60 CC

This instruction shows how to swap the diverter (60 CC version), head- and hand shower. Follow the instructions in detail, and don't hesitate to reach out if you have any questions - support@orbital-systems.com.

Use the kit below to swap the diverter, head shower and hand shower. These kits are available in several color variants.

Table 110. 1-04-0174 - Swap 60 CC diverter kit:

Diverter body

Diverter wall plate

Twin washer

3 mm hex key tool (Allen key)

Screw, set, M6 x 8

Screw ST4.2 x 50mm A2, TX 20

Screw ST4.2 x 45mm A2, TX 20

Screw ST4.2 x 38mm A2, TX 20



Table 111. 1-04-0178 - Swap head shower kit:

Shower head

Head shower arm

Threaded adapter



Table 112. 1-04-0177 - Swap hand shower kit:

Hand shower with hose

Hand shower holder - wall plate

Hand shower holder - cover

2 mm hex key tool (Allen key)

M4x8 Set screw

Screw ST4.2 x 50mm A2, TX 20

Screw ST4.2 x 45mm A2, TX 20

Screw ST4.2 x 38mm A2, TX 20



Dismantle external components

  1. Unscrew the shower head.

    240312_Remove_head_shower.eps
  2. Screw down the shower arm.

    240312_Remove_head_shower_arm.eps
  3. Screw down the threaded adapter.

    Note

    If the threaded adapter is undamaged, it should be reused and does not need to be replaced, unless otherwise specified in the work order. This step and step 1 under "Install external components" only apply when replacing the threaded adapter.

    240312_Remove_head_shower_adapter.eps
  4. Disconnect the hand shower from the diverter.

    240308-Remove_Hand_Shower.eps
  5. Loosen the screws on the bottom to release the diverter.

    Caution

    Hold the diverter to minimize the risk of falling.

    240308_Dismantle_cc60_Diverter_House.eps
  6. Loosen the diverter body.

    240308_Remove_cc60_Diverter_House.eps
  7. Screw down the wall plate.

    Note

    If the wall plate is undamaged, it should be reused and does not need to be dismantled, unless otherwise specified in the work order. This step and steps 4-5 under "Install external components" only apply when replacing the wall plate.

    240308-Swap_Diverter_Remove_wall_bracket.eps
  8. Unscrew the hand shower holder. The screw is on the underside.

    240312_Remove_hand_shower_holder_1.eps
  9. Loosen the sleeve.

    240312_Remove_hand_shower_holder_2.eps
  10. Screw down the wall plate.

    Note

    If the wall plate is undamaged, it should be reused and does not need to be dismantled unless otherwise specified in the work order. Therefore, this step and steps 7-8 under "Installing external components" only apply when replacing the wall bracket.

    240312_Install_hand_shower_holder.eps

Install external components

If the threaded adapter and wall brackets are in good condition, they should be reused and do not need to be replaced unless otherwise specified in the work order.

Steps 1, 4, 5, 7 and 8 only apply when replacing these parts.

  1. Fit the threaded adapter. Cover the end with thread sealant to prevent leakage.

    240426_Insert_head_shower_adapter.eps
  2. Install the shower arm.

    Caution

    Apply fitting grease to the end of the PEX pipe.

    240312_Insert_head_shower_arm.eps
  3. Check that the gasket is in place and fit the shower head.

    191213_head_shower_install_3.eps
  4. Clean the surface behind the diverter wall plate.

    240308-Swap_Diverter_Clean_Surface.eps
  5. Fit the new wall plate.

    Caution

    Fill the holes with wet room silicone. The mount must be horizontal.

    220131_Install_cc60.eps
  6. Mount the diverter body on the wall bracket by tightening the screws on the underside.

    Caution

    Apply fixture grease to the o-rings.

    220201_Install_cc60_o-ring.eps
  7. Clean the surface under the wall plate.

    240312_Clean_under_hand_shower_holder.eps
  8. Install the new wall bracket.

    Caution

    Fill the holes with wet room silicone. The bracket must be mounted horizontally.

    240312_Install_hand_shower_holder.eps
  9. Mount the hand shower holder on the wall bracket. The screw must not be overtightened.

    240426_Install_hand_shower_holder.eps
  10. Install the hand shower hose.

    Caution

    Make sure the gasket is in good condition and has no damage.

    220202_Install_cc60_hand_shower_cable.eps
  11. Start the shower and let it run for a while. Switch between the head shower and hand shower, and ensure there is no leakage between:

    • a) Hand shower hose and diverter

    • b) Wall and shower arm

    • c) Head shower and shower arm

    • d) Diverter and wall plate

    231030_Operating_hand_shower.eps
  12. Turn off the shower.

    230621_instruction_-_start_and_stop_shower.eps
  13. Complete and submit the service report (found in the service request).

  14. Recycle the parts and components that should not be reused. 240516-Recycling.eps